Markham, Charles Earl, Barber, Douglas Gordon Barron, Boyd, Amy Hancock, Goggans, Gary Lee, Hise, John Harland, Ihde, Sheryl Annette, Lindsay, Jeffrey Dean, Meissner, Jolene Marie, Mork, Jamie Scott, Nygaard, Kurt Sigurd, Park, Scott Jeffrey, Pokorny, Michael Roy, Reade, Walter Caswell, Reynders, John L., Shaffer, Gregory Duncan, and Yosten, Roger Dale
Abstract
Providing quality management by validating a bill of materials in event-based product manufacturing. Some of the disclosed embodiments include a system and method for validating materials during manufacture of a product. Also disclosed are a method of validating that acceptable materials are being used on a machine during manufacture of a product, and one or more computer-readable media for storing a data structure representing a product specification in an event-based manufacturing system. The embodiments are operable in an intelligent manufacturing system including a process for converting raw materials to a product, a process control system including one or more sensors capable of generating an alarm in response to an event that results in one of waste, machine delay, or decrease product quality, a data logger associated with the process control system for obtaining event parameters associated with the event, a database on a server for recording event parameters obtained by the data logger, and a reporting system cooperatively associated with the database for reporting productivity parameters regarding the process derived at least in part from the event parameters.
Markham, Charles Earl, Barber, Douglas Gordon Barron, Hise, John Harland, Ihde, Sheryl Annette, Lindsay, Jeffrey Dean, Nygaard, Kurt Sigurd, Pokorny, Michael Roy, Price, Michael T., Reade, Walter Caswell, Shaffer, Gregory Duncan, and Yosten, Roger Dale
Abstract
Providing quality management and intelligent manufacturing with labels and smart tags in event-based product manufacturing. Some of the disclosed embodiments include a system, method, and computer-readable media for storing, during a process, data associated with a material. Also disclosed are a method of collecting, storing, and reporting machine productivity, waste, and delay information on an event basis in a manufacturing system, a method of capturing and storing material history, a method of automating tracking of positions of components used in a process and correlating portions of a component with production problems, an improved inventory management system, and a method of tracking and recording actions of specific operators of a process performed by a machine. The embodiments are operable in an intelligent manufacturing system including a process for converting raw materials to a product, a process control system including one or more sensors capable of generating an alarm in response to an event that results in one of waste, machine delay, or decrease product quality, a data logger associated with the process control system for obtaining event parameters associated with the event, a database on a server for recording event parameters obtained by the data logger, and a reporting system cooperatively associated with the database for reporting productivity parameters regarding the process derived at least in part from the event parameters.
Markham, Charles Earl, Barber, Douglas Gordon Barron, Fuller, Paul D., Hise, John Harland, Ihde, Sheryl Annette, Lindsay, Jeffrey Dean, Matheus, Jon Ray, Nygaard, Kurt Sigurd, Pokorny, Michael Roy, Reade, Walter Caswell, Shaffer, Gregory Duncan, Tiffany, Flynn Matthew, and Yosten, Roger Dale
Abstract
Communication between machines in an event-based manufacturing system. In an event-based manufacturing system, material-specific data obtained for a material produced during a first manufacturing operation is used to govern a second manufacturing operation to decrease the likelihood of at least a delay event, a waste event, or poor quality of the product.
Markham, Charles Earl, Barber, Douglas Gordon Barron, Fuller, Paul D., Hise, John Harland, Ihde, Sheryl Annette, Lindsay, Jeffrey Dean, Matheus, Jon Ray, Nygaard, Kurt Sigurd, Pokorny, Michael Roy, Reade, Walter Caswell, Shaffer, Gregory Duncan, Tiffany, Flynn Matthew, and Yosten, Roger Dale
Abstract
Communication between machines in an event-based manufacturing system. In an event-based manufacturing system, material-specific data obtained for a material produced during a first manufacturing operation is used to govern a second manufacturing operation to decrease the likelihood of at least a delay event, a waste event, or poor quality of the product.
Markham, Charles Earl, Barber, Douglas Gordon Barron, Hise, John Harland, Ihde, Sheryl Annette, Lindsay, Jeffrey Dean, Nygaard, Kurt Sigurd, Pokorny, Michael Roy, Price, Michael T., Reade, Walter Caswell, Shaffer, Gregory Duncan, and Yosten, Roger Dale
Abstract
Providing quality management and intelligent manufacturing with labels and smart tags in event-based product manufacturing. Some of the disclosed embodiments include a system, method, and computer-readable media for storing, during a process, data associated with a material. Also disclosed are a method of collecting, storing, and reporting machine productivity, waste, and delay information on an event basis in a manufacturing system, a method of capturing and storing material history, a method of automating tracking of positions of components used in a process and correlating portions of a component with production problems, an improved inventory management system, and a method of tracking and recording actions of specific operators of a process performed by a machine. The embodiments are operable in an intelligent manufacturing system including a process for converting raw materials to a product, a process control system including one or more sensors capable of generating an alarm in response to an event that results in one of waste, machine delay, or decrease product quality, a data logger associated with the process control system for obtaining event parameters associated with the event, a database on a server for recording event parameters obtained by the data logger, and a reporting system cooperatively associated with the database for reporting productivity parameters regarding the process derived at least in part from the event parameters.
Markham, Charles Earl, Barber, Douglas Gordon Barron, Hise, John Harland, Ihde, Sheryl Annette, Lindsay, Jeffrey Dean, Nygaard, Kurt Sigurd, Pokorny, Michael Roy, Price, Michael T., Reade, Walter Caswell, Shaffer, Gregory Duncan, and Yosten, Roger Dale
Abstract
Providing quality management and intelligent manufacturing with labels and smart tags in event-based product manufacturing. Some of the disclosed embodiments include a system, method, and computer-readable media for storing, during a process, data associated with a material. Also disclosed are a method of collecting, storing, and reporting machine productivity, waste, and delay information on an event basis in a manufacturing system, a method of capturing and storing material history, a method of automating tracking of positions of components used in a process and correlating portions of a component with production problems, an improved inventory management system, and a method of tracking and recording actions of specific operators of a process performed by a machine. The embodiments are operable in an intelligent manufacturing system including a process for converting raw materials to a product, a process control system including one or more sensors capable of generating an alarm in response to an event that results in one of waste, machine delay, or decrease product quality, a data logger associated with the process control system for obtaining event parameters associated with the event, a database on a server for recording event parameters obtained by the data logger, and a reporting system cooperatively associated with the database for reporting productivity parameters regarding the process derived at least in part from the event parameters.
Markham, Charles Earl, Barber, Douglas Gordon Barron, Fuller, Paul D., Hise, John Harland, Ihde, Sheryl Annette, Lindsay, Jeffrey Dean, Matheus, Jon Ray, Nygaard, Kurt Sigurd, Pokorny, Michael Roy, Reade, Walter Caswell, Shaffer, Gregory Duncan, Tiffany, Flynn Matthew, and Yosten, Roger Dale
Abstract
Providing communication between machines and feed-forward control in event-based product manufacturing. Some of the disclosed embodiments include a system, method, and computer-readable media for communicating data relating to a material between machines during a process for feed-forward control. Also disclosed are an intelligent event-based manufacturing system including a process for converting a raw material to a product and a method of reducing the probability of waste, delay, or a quality defect in a process having process conditions for the manufacture of a product from a sequentially trackable raw material. The embodiments are operable in an intelligent manufacturing system including a process for converting raw materials to a product, a process control system including one or more sensors capable of generating an alarm in response to an event that results in one of waste, machine delay, or decrease product quality, a data logger associated with the process control system for obtaining event parameters associated with the event, a database on a server for recording event parameters obtained by the data logger, and a reporting system cooperatively associated with the database for reporting productivity parameters regarding the process derived at least in part from the event parameters.